What is a Bottom Emulsifying Mixing Tank?
Bottom emulsifying mixing tank are specialized blending vessels equipped with singular emulsifiers located at the bottom to ensure high mixing efficiency as well as thorough emulsification. This makes these tanks best suited for products such as high viscosity liquids, creams and lotions where a smooth and consistent texture is not just desired, but necessary.
Bottom emulsifying mixing tanks are ideally suited for medium scale production lines, R&D, and other commercial applications. They fill the need by not being overly constrained, offering high precision 150 liters of unmatched efficiency and training per batch.
Explained Uses and Advantages of the 150-Liter Bottom Emulsifying Mixing Tank
1. Perfect Bottom Emulsifier For Superior Mixing
Preventing material accumulation as well as assuring uniformity in the mixture is critical. The bottom emulsifier, together with the powerful mixing device, ensures the constructive ingredients are properly mixed with the emulsifier. This emulsion creation process is quick with great stability. This is particularly important in industries such as cosmetics and food production.
2. Emulsification Accuracy Control
The capability for temperature control, along with presets for the mixing power, makes this tank precise in handling thick or sensitive emulsions. From blending the oil-phase and water-based ingredients, to mixing high-viscosity spaces, the bottom emulsifying mixing tank guarantees smooth, uniform products throughout.
3. Construction Durability With The Use Of Stainless Steel
Both 316L and 304 stainless steels offer high durability, along with hygienic standards, and resistance to corrosion. These materials are ideal for the food and pharmaceutical sectors that need high hygiene standards along with durability. 316L stainless steels work best with high acidity and salt concentration products, while 304 is more economical for general emulsions.
4. Streamlined Mixing for High Viscosity Materials
High viscosity liquids, including creams, lotions, and thick sauces, can now be mixed with remarkable efficiency using powerful emulsifiers. This automation boosts productivity while lowering labor expenses.
5. Range of Uses
The 150L Bottom Emulsifying Mixing Tank serves multiple sectors, including:
- Cosmetics: Manufacture cream and lotion products as well as ointments with precision.
- Food and Beverages: Quickly produce sauces, dressings, mayonnaise, and other emulsions.
- Pharmaceuticals: Emulsifying topical creams, ointments, and other emulsified products.
- Chemicals: Emulsifying topical creams and other viscous materials.
Technical Specifications
- Capacity: 150 Liters
- Heating Method: Optional heating jackets for temperature control (available).
- Voltage Options: 110V to 600V (depending on your regional requirements).
- Materials: Food grade 316L stainless steel or 304 stainless steel.
- Emulsifier: Bottom-mounted, high-shear emulsifier for consistent mixing and emulsification.
- Control System: Digital control panel for speed and temperature settings.
- Mixing Speed: Adjustable for different viscosity levels.
- Applications: Perfect for mixing creams, lotions, sauces, emulsions, and more.
The 150-Liter Bottom Emulsifying Mixing Tank Applications
Focuses on reserves of the 3 different sectors.
✅ Cosmetics Production:
The tank is excellent for preparing emulsions and creams like facial and body lotions, along with other skin care products. With the bottom emulsifier, the oil and water-based ingredients are mixed for the final product to be smooth and stable. In addition, the temperature control system maintains the integrity of sensitive heat ingredients during the mixing process.
✅ Food and Beverage Manufacturing
For emulsified food products such as sauces, dressings and others, the emulsifying mixing tank is unrivaled. With the bottom emulsifier, everything from oil and vinegar to various spices is mixed without separation.
✅ Pharmaceutical Industry
Used in the production of creams and ointments where emulsification needs to be precise. They require high shear mixing to ensure fine mixtures, which is important for optimum efficacy of the product.
✅ Chemical Processing
In the paints and coatings industry, the emulsification tank is capable of blending heavy chemicals and liquids into a consistent mixture without any lumps or irregularities.
Why select the 150-Liter Bottom Emulsifying Mixing Tank?
1. Accuracy in Mixing
Emulsifiers located at the bottom of the tank allow for accurate mixing and emulsification of various materials contained in different batches. Consistency and quality are guaranteed for every batch produced.
2. Long-lasting and Clean
The 316L stainless steel used to manufacture the tank increases its longevity. In addition, the food, pharmaceutical, and cosmetic industries would benefit from the stainless steel’s non-reactive smooth surfaces, as those industries require strict hygiene.
3. Multiple Uses and Adjustable
Its applicability cuts across various sectors which includes creams and sauces, chemical emulsions, and other substances. The adaptable design includes adjustable voltage, material options, and additional heating jackets.
4. Positive Impact on Business
Time used to emulsify and blend materials, especially ones with high viscosity, is greatly reduced. This improves overall operational efficiency, leading to positive results for the entire organization.
5. Comfortable to Operate
Adjustments to mixing speed and temperature can now be done through the digital control panel. This allows operators to produce better quality work since they no longer have to worry about manual adjustments.
Frequently Asked Questions (FAQs)
1. What products can be loaded into the bottom emulsifying mixing tank?
The tank is equipped for emulsification and mixing of materials such as creams, lotions, sauces, dressings, and pharmaceutical ointments. It works well with low and high viscosity liquids.
2. Does the tank work for food manufacturing?
Absolutely, the 150L Bottom Emulsifying Mixing Tank is constructed from 3 or 4 grade stainless food steel, so it can be safely used in food production. It’s ideal for processing emulsified food products including mayonnaise, various sauces, and dressings.
3. Is it possible to adjust the voltage for the tank?
Of course, voltage options for the bottom emulsifying mixing tank range from 110V to 600V, providing flexibility to best fit your production environment.
4. What is the process for the tank to be cleaned?
The tank has a seamless stainless steel surface which eliminates spaces for dirt to accumulate, making cleaning and maintenance effortless. Equipment durability, especially in food and pharma applications, will benefit from regular sanitization.
5. Can I make my own design or request a different one than what you have?
Certainly, we provide design changes for the 150L Bottom Emulsifying Mixing Tank like changing the voltage, materials, or adding heating jackets, or advanced mixing systems.
Ready To Improve Your Production Process?
If increasing product quality, achieving more efficient mixing, and maximizing your production line flows are some of your goals, then Bottom Emulsifying Mixing Tank with 150L capacity is perfectly suited for you. This tank is very useful in the cosmetic, food, and chemical sectors due to its accuracy, reliability, and user-friendly design.
Feel free to contact us for your specific production requirements, or order a specialized solution today. Our specialists will assist you in selecting the ideal apparatus for your enterprise.